As the core equipment of intelligent manufacturing, intelligent testing equipment is an important component of the "six industrial bases" and an important area for upgrading the industrial base. It has become a core means to stabilize production operations, ensure product quality, improve manufacturing efficiency, and ensure service safety. It is of great significance to accelerate the development of high-end, intelligent and green manufacturing industries, improve the resilience and safety level of industrial and supply chains, and support the construction of a manufacturing power, a quality power and a digital China.
In recent years, with the further advancement of intelligent manufacturing, the demand for intelligent testing equipment has increased day by day, new technologies and new products have emerged, and the industry has shown rapid development momentum. However, overall, my country's intelligent testing equipment industry still has problems such as weak technical foundation, weak innovation capabilities, insufficient high-end supply, imperfect industrial system, and imperfect application ecology, which have become key shortcomings and important constraints for the in-depth development of intelligent manufacturing. , there is an urgent need to improve supply capabilities and levels. This action plan is formulated in order to implement the major decisions and arrangements of the Party Central Committee and the State Council, implement the "14th Five-Year Plan for Intelligent Manufacturing Development", and promote the high-quality development of the intelligent testing equipment industry.
1. Overall requirements
(1) Guiding ideology
Guided by Xi Jinping Thought on Socialism with Chinese Characteristics for a New Era, we will fully implement the spirit of the 20th National Congress of the Communist Party of China, fully, accurately and comprehensively implement the new development concept, accelerate the construction of a new development pattern, strive to promote high-quality development, coordinate development and safety, and be oriented to manufacturing. It is urgently needed for industrial transformation and upgrading and major national strategies, and closely follows the precision of testing equipment.
Based on the development trend of accuracy, reliability, intelligence, and integration, focusing on the entire manufacturing process of design, production, management, and service, we strive to break through core technologies, enhance high-end supply, accelerate promotion and application, strengthen market entities, and create an intelligent testing equipment industry that adapts to the development of intelligent manufacturing. system to support the construction of a manufacturing power, a quality power, and a digital China.
(2) Basic principles
Adhere to market leadership and government guidance. Highlight the dominant position of enterprises in technological innovation and application promotion, promote the effective allocation and aggregation of production factors with the market as the leading factor, and cultivate new enterprises and industrial clusters specializing in intelligent testing equipment. Strengthen government planning guidance and policy coordination, rely on the construction of major national projects and major projects, promote the innovation and application of intelligent testing equipment, accelerate the improvement of the public service system, and create a good environment for industrial development.
Adhere to the combination of application and research, and prioritize urgent applications. Focusing on the construction of intelligent manufacturing systems such as production lines, workshops and factories, we will strengthen the in-depth integration of testing technology with the manufacturing process, and promote the iterative improvement of testing equipment innovation. Facing national strategic needs, give priority to the development of key equipment and systems that meet fast, efficient, online and other testing needs, and accelerate research on common testing technologies, methods and principles for industrial foundations.
Adhere to integrated development and multi-party collaboration. Seize the opportunities of the new round of scientific and technological revolution and industrial transformation, strengthen the in-depth integration of detection technology and new generation information technology, strengthen the interconnection of detection data, and improve the performance, efficiency and value of intelligent detection equipment. Guide all parties in science and technology, industry, finance, and trade to cooperate closely, encourage the coordinated development of the upstream and downstream of the industrial chain, play a demonstration and leading role, accelerate the large-scale promotion of innovative equipment, and build and improve the industrial ecology.
2. Action goals
By 2025, intelligent detection technology will basically meet the manufacturing process needs in the user field, the supply capacity of core components, special software and complete equipment will be significantly improved, the demonstration and large-scale application of intelligent detection equipment in key areas will be obvious, and the industrial ecology will be initially formed, basically meeting the needs of the industry. Intelligent manufacturing development needs.
——Technical level has been significantly improved. The intelligent testing equipment innovation system has been initially established, with more than 50 types of intelligent testing equipment, core components and special software. Some high-end equipment has reached the internationally advanced level, product quality has been significantly improved, and a number of basic common technologies for intelligent testing have been conquered.
——Industry applications have been significantly deepened. Promote the demonstration application of more than 100 intelligent testing equipment, cultivate a number of excellent scenarios and demonstration factories, and deepen the large-scale application of intelligent testing equipment in eight fields including machinery, automobiles, aerospace, electronics, steel, petrochemicals, textiles, and medicine.
——The initial construction of the industrial system. Build a relatively complete industrial chain from materials, components, spare parts, special software to equipment, as well as an industrial system covering standards, testing, talents, etc. Cultivate more than 30 new "little giant" companies specializing in intelligent testing equipment, create more than 10 industry-leading innovation teams, and significantly improve the market environment where users dare to use it.
3. Key projects
(1) Industrial basic innovation project
Implement the industrial basic innovation project, establish an intelligent testing equipment industry innovation system with enterprises as the main body, market as the guide, intellectual property benefit sharing mechanism as the link, and collaboration between government, industry, academia and research, build a number of technological innovation institutions, and strengthen intelligent testing equipment.
Detection theory methods, advanced detection technology research and the transformation of scientific and technological innovation achievements have made breakthroughs in a number of key core components and special software to enhance the resilience and safety level of the industrial chain and supply chain.
1. Establish and improve an innovation system. Support the construction of a number of key laboratories, engineering research centers, innovation centers and other R&D innovation carriers for state-of-the-art intelligent testing equipment, and strengthen the research and development of cutting-edge and common technologies. Give full play to the role of industry leading enterprises, scientific research institutions, universities, etc., promote collaborative innovation in the industry chain, and accelerate the transfer and transformation of innovation results. Enterprises are encouraged to strengthen the construction of technology centers and develop key technologies and applied technologies.
2. Strengthen core technology research. Actively track the development trends of domestic and foreign intelligent detection equipment technology, and research intelligent detection theoretical methods and common technologies such as new value transfer traceability and extraordinary testing technology. Strengthen the connection with user needs in key areas and develop special testing technologies adapted to manufacturing processes. Promote the integration and application of new technologies such as artificial intelligence, 5G, big data, and cloud computing, and improve the perception, analysis, control, and decision-making capabilities and levels of intelligent detection equipment.
3. Accelerate the completion of shortcomings in the industrial foundation. Systematically sort out the key shortcomings of intelligent testing equipment, guide materials, components, spare parts, special software companies and complete machine companies to organically integrate, and carry out collaborative research in the industry chain. Organize and carry out "one-stop" application demonstrations of key products and processes, vigorously promote the market application of high-quality basic products, and promote the formation of a new pattern of the intelligent testing equipment industry chain in which the upstream, midstream and downstream are integrated, symbiotic, and divided into divisions of labor.
Column 1 Key directions of basic innovation |
1. Overcome core components/components. Develop high-precision contacts, high-precision non-contact gas-to-electricity conversion probes, high-performance photomultiplier tubes, high-precision gratings, high-precision encoders, high-precision vacuum pumps, high-precision sensors, high-performance X-ray detectors, high-power micro Key components/components of intelligent inspection equipment such as focal spot X-ray tubes, high-precision industrial cameras, and high-precision optical components. 2. Develop special software. Develop structured and unstructured high-frequency detection data processing and analysis technology, develop fault diagnosis, intelligent analysis, online rapid evaluation technology and software, reliability, life data analysis software, machine vision algorithms, image processing software and other special detection analysis Software and basic database for typical product testing. |
(2) Supply capacity improvement project
Implement the supply capacity improvement project, facing the national economy, people's livelihood and key areas of national defense construction, focusing on the urgent needs for intelligent testing in the manufacturing process, product quality, equipment operation, remote operation and maintenance, safety environment, etc., break through the development of a batch of cutting-edge intelligent testing equipment, and upgrade a batch of General intelligent testing equipment, develop a batch of special intelligent testing equipment, transform and upgrade a batch of in-service testing equipment, and enhance the supply capacity of intelligent testing equipment.
1. Conquer a batch of cutting-edge intelligent testing equipment. In basic core and cutting-edge scientific and technological fields such as quantum information, virtual detection, life and health, brain science, and aerospace technology that are related to national security and overall development, we will strengthen the integration and innovation of basic theories, new manufacturing processes, and original detection technologies to overcome the challenges of development. Batch of cutting-edge intelligent testing equipment.
2. Develop a batch of general intelligent testing equipment. In response to general testing needs such as chemical composition analysis, performance testing, geometric quantity measurement, and reliability evaluation in the manufacturing industry, new technologies such as 5G, artificial intelligence, big data, and blockchain are integrated to pass the results.
Maturation, test verification, iterative advancement, small and medium-sized trials and other engineering research, and upgrade a batch of general intelligent testing equipment with a wide range of applications.
3. Develop a batch of special intelligent testing equipment. Focusing on the special testing needs of industries such as machinery, automobiles, aerospace, electronic information, steel, petrochemicals, textiles, medicine, etc., we support users to take the lead in interdisciplinary and cross-field research on industry-university-research applications, carry out forward design based on digital models, and integrate new principles. , new materials, new processes, and develop a batch of special intelligent testing equipment. Strengthen the development of special testing equipment for new materials, biological manufacturing and other emerging fields.
4. Transform and upgrade a batch of in-service testing equipment. Facing the development needs of digitalization, networking and intelligence in the traditional manufacturing field, by embedding smart components or devices such as sensors, controllers and communication modules, a batch of production line in-service testing equipment will be transformed to promote the interconnection of manufacturing equipment and inspection and testing equipment, and improve The level of product intelligence supports the construction of digital workshops and smart factories.
Column 2 Key Directions for Improving Supply Capacity |
1. General intelligent detection equipment. Break through common equipment such as non-destructive testing equipment, product fatigue testing systems, simulation test benches, safety instrument systems, remote operation and maintenance and industrial metrology verification devices and their modular and flexible integration solutions to provide online testing and embedded testing in key areas of the manufacturing industry , lineside inspection, in-service inspection, etc. to lay the foundation. 2. Special intelligent detection equipment. Machinery industry. Breakthrough space three-dimensional laser measurement device, component precision dimension online measurement system, assembly load measurement and adjustment device, assembly and debugging multi-dimensional force inspection device, heavy load balance measurement device, appearance defect intelligent inspection device, thermal processing technology and part performance testing device, Machine tool spatial error compensation measurement system, machining quality synchronous measurement system, etc. automotive industry. Breakthroughs in stamping parts size and surface quality online measurement devices, welding strength non-destructive testing devices, body size online testing equipment, coating film defect online testing equipment, and electric drive integration |
Intelligent detection guidance system, vehicle tightening torque online detection equipment, vehicle electrical function detection device, intelligent driving assistance function detection system, high-level automatic driving function test bench, etc. Aerospace industry. Breakthroughs in fully automatic inspection devices for oversized metal components, composite component molding inspection equipment, engine turbine blade casting process temperature detection systems, complex blade size and profile detectors, robot automatic drilling and riveting inspection systems, complete machine and component electromechanical performance testing systems , detection and assembly integrated detection devices, etc. electronics industry. Breakthrough surface particle detection equipment, defect detection equipment, electrical performance testing systems, high-precision probe stations, high-reliability electromagnetic interference measurement receivers, etc. steel industry. Breakthrough material composition online detector, radiation thermometer, large bag slag electromagnetic detection device, mold breakout prediction detection system, scrap intelligent sorting equipment, slab defect online detection system, plate shape online detection device, plate quality online detection Devices, profile non-destructive multi-parameter detectors, roll surface defect detectors, etc. petrochemical industry. Develop multi-modal testing equipment for small-diameter industrial pipelines, non-contact testing equipment for non-metallic oil and gas pipelines, axial displacement measurement devices for large-scale units, online quality testing of olefin products, intelligent remote monitoring and health diagnosis systems, toxic gas detectors, etc. Textile industry. Breakthroughs in chemical fiber filament dyeing and judging systems, tension online detection devices, fabric defect detection systems, dye concentration and liquid volume detection systems, fiber impurities and foreign fiber online detection systems, temperature, humidity and weight online detection devices, and package quality Detection devices, etc. pharmaceutical industry. Breakthroughs in near-infrared spectrometers, process analysis technology instruments, intelligent light inspection systems, machine vision recognition systems, sorting and inspection robots, etc. |
(3) Technical equipment promotion project
Implement technical equipment promotion projects, strengthen technical test verification and engineering research, and promote the technological maturity and iterative performance improvement of intelligent detection equipment. Carry out innovative product application demonstrations and popularization promotion actions, and promote the application demonstration and large-scale promotion of intelligent detection equipment in machinery, automobiles, aerospace, electronics, steel, petrochemicals, textiles, medicine and other industries.
1. Strengthen technical test verification. Encourage advantageous enterprises, scientific research institutes, third-party
Party organizations and others have built an intelligent testing equipment test and verification platform based on actual manufacturing scenarios, and explored the construction of a test and verification system that combines virtual and real situations. Carry out experimental verification of performance, reliability, safety and user process adaptability, improve various databases that combine manufacturing processes with detection technology, and promote iterative improvement and optimization of intelligent detection equipment.
2. Carry out application demonstration and promotion. Formulate a guidance catalog for the promotion and application of intelligent testing equipment, organize production and demand docking, and publicize excellent equipment application cases. To meet the testing needs of key links in the manufacturing process in key areas, demonstrate and promote excellent application scenarios of intelligent testing equipment. To meet the group connection requirements of smart factories, create a batch of intelligent detection system solutions and build a demonstration factory for the application of intelligent detection equipment.
3. Create an atmosphere for popularization and application. Give full play to the role of local governments, industry organizations, and system integrators to popularize and apply technologically mature intelligent testing equipment. Establish an intelligent testing equipment industry alliance to carry out technical exchanges, industry monitoring, supply and demand docking and other activities. Improve policies and measures for the application of innovative products and increase government procurement support for intelligent testing equipment.
Column 3 Demonstration and promotion application scenarios |
1. Machinery industry. In response to the testing needs brought about by high-precision, high-efficiency, and high-quality processing in the machinery industry, we realize online testing and efficient operation of advanced manufacturing processes, high-end CNC machine tools, pressure vessels, compressors, pumps, valves, seals and other general machinery and bearings, gears Intelligent detection of precision processing, assembly, debugging, finished product inspection and other aspects of key components such as hydraulic parts and hydraulic parts. 2. Automobile industry. In response to the testing needs brought about by the development of automobile customization, lightweight, intelligence, and electrification, intelligent testing of automobile chassis die-casting parts, transmission systems, bodywork, power batteries, and vehicle final assembly are realized. 3. Aerospace industry. In response to the testing needs brought about by the wide application of new materials, new processes, and new structures in the aerospace industry, we can realize the detection of large structural parts, engine blades and casings, spacecraft cabin sections, and complete machines. |
Efficient, high-precision, systematic inspection of manufacturing and assembly. 4. Electronics industry. In response to the detection needs brought about by high cleanliness and ultra-fine processing in the electronics industry, intelligent detection of parameters such as film thickness, defects, and electromagnetic properties is realized. 5. Steel industry. In response to the detection needs brought about by green and low-carbon steel production, quality improvement, efficiency improvement, continuous high efficiency, etc., it can achieve high efficiency such as molten steel level detection, mold leakage detection, casting billet defects, plate shape control, plate quality, and intelligent scrap sorting. Precise online testing of key links in smelting, continuous casting and advanced rolling. 6.Petrochemical industry. Aiming at the safe, continuous and efficient testing requirements for key equipment and components in oil and gas storage and transportation, production and processing, hydrogen energy utilization and other application scenarios, it realizes the monitoring of key links such as production operating parameters, product quality analysis, operation of key equipment and components, and production environment safety monitoring. Intelligent detection. 7. Textile industry. In view of the detection needs brought about by the flexible large-format, easy-to-deform, three-dimensional processing objects, high-speed dynamics of the processing process, and various types of defects, intelligent detection of key links such as spinning, spinning, weaving, and non-woven is realized. 8. Pharmaceutical industry. In response to the quality control and defect detection needs of key processes such as API synthesis crystal form control and high-end injection and oral preparation production, intelligent detection of key drug production processes and packaging links is realized. |
(4) Industrial ecological optimization project
Implement the industrial ecological optimization project, starting from the five aspects of cultivating high-quality enterprises, developing urgently needed standards, building service platforms, secure data sharing, and building talent teams, and increase efforts to improve the development ecology of intelligent testing equipment, create a good development environment for the industry, and ensure intelligent The testing equipment industry will develop healthily and sustainably.
1. Cultivate high-quality enterprises. Guide the professional and differentiated development of intelligent testing equipment enterprises, and cultivate a group of specialized and new enterprises and system solution providers. Cultivate chain-owner enterprises with ecological leadership, and unite upstream and downstream enterprises and scientific research institutes to jointly carry out detection technology research, equipment development and integrated application services. Support the integrated development of large and medium-sized enterprises and promote the comprehensive integration of the "seven chains" of innovation chain, industrial chain, supply chain, data chain, capital chain, service chain and talent chain of large and medium-sized enterprises.
2. Strengthen standard development. Facing the needs of key industries, develop a batch of basic standards such as testing technologies and methods, carry out the formulation and revision of key technical standards for intelligent testing equipment functions, performance, safety, reliability and components, and develop intelligent testing equipment, manufacturing equipment, software systems and other interconnections Interoperable standards. Actively participate in the international standardization of intelligent testing equipment and promote the simultaneous development of national standards and international standards.
3. Improve industrial public services. Give full play to the role of existing public service platforms and carry out public services such as standards, metrology, certification and accreditation, inspection and testing, experimental verification, industrial information, intellectual property rights, and achievement transformation. Build a number of measurement and testing centers for intelligent testing equipment and increase the development of special measurement and testing technology. Support qualified local governments, industrial parks and leading enterprises to build industrial cluster promotion institutions and promote the cluster development of intelligent testing equipment industries.
4. Promote data security sharing. Strengthen the real-time collection, analysis and mining of intelligent detection data, encourage the safe sharing of basic and common detection data, and enhance the value of data resources. Strengthen basic data support for the industry, integrate various data resources for intelligent detection, build an intelligent detection data system and standard system, and promote the construction of an intelligent detection big data system. Carry out data comparison and performance evaluation of domestic and foreign intelligent testing equipment to improve the level of development and application verification of intelligent testing equipment.
5. Strengthen talent training. Guide general undergraduate colleges and vocational schools to strengthen the professional construction of precision instruments, measurement control, mechanical electronics and other related disciplines, optimize the curriculum related to intelligent detection, and cultivate new high-end professional talents. Encourage industry, academia and research institutes to jointly build practical training bases, cultivate comprehensive talents who master user processes and testing technologies, and create an innovative team for the intelligent testing equipment industry. Encourage equipment companies and
Professional institutions carry out intelligent detection technology training. Support enterprises to introduce a group of overseas high-level innovative, entrepreneurial and young talents to provide strong support for the development of the intelligent testing equipment industry.
4. Organizational guarantee
(1) Strengthen overall planning and coordination
Strengthen departmental coordination and coordinate and support technological innovation, equipment research, demonstration applications and platform construction of intelligent detection equipment. Strengthen the linkage between the central and local governments, encourage localities to formulate supporting policies and measures based on regional characteristics, and promote the differentiated development of intelligent testing equipment. Give full play to the role of the National Intelligent Manufacturing Expert Committee and relevant industry organizations, and strengthen the tracking and evaluation of industry development trends.
(2) Increase policy support
Strengthen the support of major national innovation projects, key research and development plans and other special projects for intelligent detection technology, equipment and talents, strengthen joint technical research, and incorporate test verification and application promotion, investment in talent training, etc. into the index assessment requirements. Implement policies such as the first unit (set) demonstration application and accelerated depreciation of fixed assets. Give full play to the role of the national industrial integration cooperation platform, encourage local governments to explore and implement the "Technology Industry Financial Integration" special project and the "Supplementary Loan Guarantee" linkage pilot, and guide financial resources to provide accurate and effective support for the intelligent testing equipment industry. Qualified enterprises are encouraged to carry out direct financing through equity, bonds and other means.
(3) Strengthening international cooperation
Strengthen cooperation with foreign universities and institutions to carry out research on basic testing theories, cutting-edge technologies, and new testing methods. Deepen exchanges with relevant countries, regions and international organizations, and carry out cooperation in areas such as intelligent detection technology and talents. encouraging country
Foreign companies and institutions have established intelligent detection technology research and development centers, training centers, manufacturing bases, etc. in China. Enterprises are encouraged to carry out strategic cooperation with foreign professional institutions and promote the implementation of bilateral or multilateral projects.